Monday, January 21, 2019

Automated Welding – Benefitting Cross Country Pipeline Construction

Automation has become a mandatory part of the industries. It has merged in the pipeline industry as well, offering promising outcomes for the bigger requirements. A requirement of cross country pipeline setup needs a service provider who is capable of delivering the humongous project with utmost precision while maintaining quality. The automation in this aspect will bring the best benefits along with precise execution of the project. The use of state-of-the-art automated welding equipment alongside the innovations of the service provider will ensure a brilliant outcome that a company will cherish over the years.

Benefits of welding automation
Welding is a significant part of many industries, especially the pipeline projects. The preset parameters of the welding process are customizable as per the requirement of the clients. Here are the elegant benefits you can enjoy with the integration of welding automation in the project.
  • Quality improvement: While manual welding is essential for the tricky segments in the project, the automated welding process is ideal when the pipeline will cross kilometers of distance. The automation will thus bring an improved quality due to the standard operation done by the welding equipment. As a result, the quality of the welded pipelines will automatically escalate and the maintenance cost will reduce over time as well.   
  • Less scrap volume: The integration of the electronically controlled welding equipment will deliver the required quality without any compromise. The volume of scrap produced during welding will also reduce significantly.
  • Labor cost: The labor involved in automated welding process will also decrease. The process controllers are easy to handle by fewer people, without compromising on the rate of production.

To sum up, it is easy to meet the high requirement for a cross country pipeline project with the automated welding innovations. The automated welding equipment controlled by skilled labors will definitely give a better and higher output.

Wednesday, December 19, 2018

Here is how you can ease your Welding issues with Pipe Welding Equipment

Pipelines are of utmost importance in daily life for transporting materials and goods. Welds quality  will ensure the smooth performances of the pipelines. With the constant advancement of technology, machines for welding pipes have also improved. Now, the welders have a range of choices of various kinds of modernized pipe welding equipment to ease out their work. Additionally, it increases productivity and quality of work.
The Bug and Band Method
While choosing welding equipment, a welder focuses on certain points to maximise productivity and ensure quality. A reliable welding machine with easily controllable parameters, good arc and weld-pool stability is the choice of the welder. Bug and Band system is a preferred method in this regard, as it offers reduced setup time and increased productivity with weld consistency. Dyna Torque Technologies offers single head and dual head Lonestar automated bug and band systems.
Superior Pipe Beveling Equipment
Most important for consistent welding with bug and band system is consistent preparation of pipe ends. Pipe beveling equipment is used to prepare necessary bevel to the pipe ends. Consistent and quality preparation of pipe bevels ensure same pipe joint set up needed for automated pipe welding. Dyna Torque offers high speed pipe beveling machines that can provide excellent results.

Wednesday, November 21, 2018

The Best in Pipeline Welding Systems

The weld procedures depend on the materials used as well as the criteria and specifications of the customer.
Internal Welding Machine

This mechanized welding equipment machine is used for lining up and holding two pipes in position by applying a root bead. Depending on the diameter of the pipe, six to eight wire feed systems are used to produce root beads. Here, the welding is done in a vertical down position. With the help of clamping shoes, the precision ring mechanism ensures the precise tracking of the wire drive system. The Line-up clamps are powered pneumatically and are controlled by a wireless remote control. This machine has two applications, one for standard pipeline application while the other is for barge application.

External Welder Machine

This system offers digital control, weld seam tracking and monitoring of critical welding parameters. Like the GTAW welding system, it is capable of supporting flux- core- arc, pulse- gas- metal-arc and gas- metal-arc welding. The external welding machine displays welding data and records and collects data of current amperage, travel speed, heat produced, voltage and oscillator speed. It also uses a wireless module for remote communication which is usually located outside the welding tent. This ensures that on the spot system management is possible in real time by inspection and supervisory personnel. The welding data can also be downloaded and reviewed in the form of spreadsheets or graphs.

Offshore Welding Services

This includes structural steel, high pressure piping repairs, full service fabrication and installation that require engineering expertise. Companies that provide offshore welding services use welding parameters to provide clients welding procedure qualifications. It also deals with automated welding bugs, in- line clamps, welding equipment and other offshore applications. The system ensures high productivity with precision performance in adverse conditions. The equipment used can sustain a 24 hour day operation without compromising on quality. Some offshore fabrication jobs include custom made tanks, cargo boxes, trash boxes and rig modifications.

Mechanized or automatic welding equipment, single or dual head, whatever the type, the welding system and equipment are capable of efficient and precise results.

Tuesday, October 23, 2018

High Quality Welding Equipment Available

Welding plays a very important role in any kind of construction be it on land or in sea. In sea it is important to build, repair and maintain rigs, subsea fixtures and platforms. It also plays a huge role in the supply of vessels in any environment for production rigs and offshore drilling. There are companies who can offer the best offshore welding services by providing equipment that is tailored for the specific project. They not only offer expert service, they also have a range of welding equipment that can be used. The equipment is made of high quality stainless and aluminum components and they are so well made that they can withstand any climatic conditions. They can also be worked for an entire 24 hours without any problems. The services and equipment offered are highly advanced and sophisticated and they are able to provide the best job within your budget and in a short period of time. 

The Different Welding Methods 

There are several welding methods that are in use like the manual and automated, bevel fit up and mechanized welding equipment. The methods used for mechanized are narrow groove closed root with backing and without backing and factory bevel open root. Under the bevel fit up method, you have closed root and open root with backing systems. Hybrid systems fall under manual and automated methods. The flux-cored arc welding system and the gas metal arc welding system are considered the best to be used in any field conditions when a pipe welding procedure is used. 

Tailored Pipe Welding Systems Can Be Designed

There is an automated pipe welding system that has been designed that offers clean and faster welding on a range of materials and pipe sizes. It makes welding faster, cleaner and easier and hence it is used in the fabrication industry, pipeline industry and various other industries. A large range of metals can be welded using this system; including those materials that are resistant to corrosion as well as reactive. Since there are several experienced engineers who have been in the fabrication and pipeline industry for a very long time, they will be able to design the equipment exactly to fit the client’s requirements. They will also be available for servicing as and when necessary. 

Thursday, September 27, 2018

Things You Should Know About Welding Machines Used in Prominent Industries

Advancement in technology provides all organizations with a chance to stand apart from their contemporaries in the market. It’s a well-known fact that ever-evolving techniques and machines are responsible to perform almost all kinds of tasks in the minimum time possible and with great efficiency. Industries that welding is very important to, need automated welding equipment to get flawless results. Apart from increasing the profitability and productivity, welding automation also reduces the manual errors and speeds up the welding time. It shows accurate results with higher efficiency in comparison to the manual welding. Following are the major benefits of automated welding equipment.

  • Addresses safety concerns
  • Efficient usage of consumable metal
  • Provides high-quality results
  • Enhances productivity

These equipment and machines largely work on FCAW welding system. FCAW (Flux-Cored Arc Welding) system is an automated welding process that requires a tubular electrode containing a flux and a constant electric current. Owing to its high welding speed and portability, it is extensively used in constructions.

Following are some of the most important advantages of the FCAW welding system.

  • A high deposition rate process
  • Operators with manual welding skills are not required when using LoneStar Automated Welding System
  • Repeatability an low defect rates are benefits of automated welding

The importance of pipe beveling machine can’t be emphasized enough in the welding industry. It is largely used in industries that deal in pipes and pipelines. It is useful in beveling the pipes made of carbon steel and stainless steel. As it’s not easy to bevel the pipes of these metals, pipe beveling machines can easily do the task alongside offering the following benefits.

  • Time-saving
  • Produced accurate bevels
  • Much safer than the manual torching
  • Low operating cost

Orbital welding is another important area of the welding industry, where the orbital welder rotates the arc mechanically through 180° around an object, such as a pipe, in a continuous process. It offers clean, high-quality, and efficient welding to offer the best welding results.

Monday, August 20, 2018

What are the Advantages of Orbital Welding Equipment?

Manual welding serves its purpose for projects wherein refined and precise welding is required to achieve quality results. However, when it comes to larger projects orbital welding provides repeated high-quality, consistent, multiple, and identical welds. The advanced orbital welding equipment saves a lot of time in many aspects of the production and operation. This resulted in lower overhead expenses, high-quality welds, and shorter lead intervals. There are numerous reasons to utilize orbital welding bug for any project where a huge quantity of identical welds is required.

Here are some of the key benefits of using orbital welding machine:

Clean and Precise

It is essential to keep waste products away from metal tubing during the welding process because contaminants trapped inside can ruin the entire production. This can result in wastage of both time and money. Orbital welding is usually performed in a clean setting, wherein tubes and fittings can be welded in an impurity-free environment. When it comes to offshore pipe welding, it becomes imperative to maintain the highest levels of cleanliness while carrying out the welding process.

Better Efficiency

Since the welds produced are clean and consistent, the whole welding process becomes highly efficient. Automated orbital welding equipment can make the process even more efficient, as the entire process can be streamlined and documented ahead of time. This reduces production time and overall expenses.

Increased Productivity

Orbital welding bug enhances the overall productivity and profitability while performing the majority of the work. There are upfront costs to acquire the appropriate machine, it reduces labor requirements and eliminates errors or faults.

Enhanced Quality Welds

While proficient manual welders can certainly create premium quality welds for specific purposes, an orbital weld functions using the right device and settings that resulted into a better quality weld. This is important in applications within the various industries that offer offshore pipe welding where in there are stringent demands to be met.

Wednesday, July 18, 2018

How can advanced pipe welding tools affect operations of industries?

Pipeline welding is considered a crucial element in both onshore as well as offshore pipeline industry. The latest and advanced automatic pipe welding systems perform various computerized applications to enhance the overall productivity of a business. To make all these happen in a better way, we at Dyna Torque has developed different sort of welding systems such as GTAW, Bug and Band welding system and so on, which makes a lot of complex welding tasks done easily that look quite tedious and almost impossible manually. 

The Bug and Band welding instruments are packed with several properties such as high torque, strong body, heavy-duty, portability etc, which reduces the errors, provides the perfect welding arrangements, slash down the general cost and give constant information for helping the firm to streamline further generation. Similar to this, GTAW welding system is also a time-saving arrangement that offers quicker and accurate welding while preventing common issues persist with welding defects.

The GTAW welding system is an after-effect of more than 60 long stretches of exceptional involvement in the manufacture and pipeline welding industry. With our deep understanding of welding strategies and methods, we give custom solutions for industry's prominent contractual workers to ultimately pass on the expertise to our clients. With our automatic pipe welding system, the pipeline and many other industries can derive several advantages such as: 

•Incredible control of warmth and cleanliness at the workplace
•The installed chips manage and control all the major welding factors, which help to decrease repair and labor costs
•The smart and mechanized design avoid the mistakes and accidents during the operational activities
•The need for experienced administrators is diminished even in troublesome jobs due to automatic pipe welding equipment
•It doesn’t only lessen the bugs and errors but also assist in expanding the production
•The advanced welding product offers continuous logging of the welding parameters
•A guarantee of steady and unfailing weld quality inconsistent manner is ensured 

In short, the main objective of these programmed pipe welding tools is to enable the industries to perform the tasks with higher quality and lower operational costs.