Wednesday, December 27, 2017

How Bug and Band Designed Welding Systems are Best for Boosting Productivity

Pipeline industry plays a vital role in transporting goods and material through pipes. In fact, pipelines are practically the energy links for every activity of everyday life. Whether we talk about offshore or onshore pipeline industry, pipeline welding plays a significant role in ensuring smooth operations. Today, we have modern welding systems that allow users to set-up just a single machine for various mechanized applications. These advanced welding solutions help in getting consistent and precise welding results that also ensure definite repeatability. The high torque bug and band designed welding systems allow exact stops and superior grasping power of the motor.

Main focus of bug and band welding systems

A dynamic mechanism, effective welding process integration and management, easily controllable orbital parameter setting, and better arc and weld-pool stability are the main focus points of the bug and band designed welding systems. Further, repeated control of the welding as well as cutting parameters to carry out continuous beveling and welding is allowed by these systems.

Requirement of cutting-edge techniques

When it comes to getting the pipe to pipe welding done, opting for an optimum welding system offers accurate, fast, and time-saving solutions while eliminating possible errors. A welding system that is backed by cutting-edge techniques is truly able to transform the dynamics of the pipeline welding industry. A welding system with features, such as single head orbital welder, pipe size that ranges from 4’’ (102mm) to infinite, 2’’ (51mm) motorized vertical movement range, and nearly 22 Lbs (10Kg) weight is best for pipe to pipe welding, as it provides better finish and smooth surface.

Choosing advanced welding solutions

There are a number of welding solutions available in the market; so it is vital to choose the one that fits your requirements well. You need to recognize the superior welding quality through its demonstrable repeatability, less dependency on personnel and operators, real-time information of welding parameters, and etc. to get the best results.

Friday, December 22, 2017

What are the Benefits of Automatic Pipe Welding in the Piping Industry?

Welding is possibly the most intricate processes of manufacturing things, which is frequently least understood. There are a huge number of companies that ignore the welding process and spend millions of dollars on automating assembly. There are various reasons that support manual welding as the best process for many assemblies. However, many assemblers implement automated welding systems to increase productivity, quality, and profitability. Since GTAW welding system is quite accurate, fast and time-saving, it is worldwide trusted for reducing the errors and speeding up the weld completion time, which is why opting for automatic pipe welding services proves to be best.


Categories of welding automation

Welding automation can be segregated into two main categories: fully automatic and semiautomatic. In a semiautomatic welding process, an operator fills the parts into the welding fixture manually. During the entire procedure, the weld controller keeps the welding process and torch’s motion along with stillness of the parts to preset the parameters. As soon as the welding process is completed, the operator removes assembly, after which the process begins again.

Single head automated welding equipment are best for people who are looking for automated welding solutions for their industrial applications. Similar to GTAW welding system, this welding solution provides excellent welding techniques and processes that not only help in saving time but also get accurate results. Companies offering automatic pipe welding services assure to produce high-quality welds at a high speed with precision.

How automatic welding machines are best

The automatic welding machines are ideal, especially for piping industry, as quality joints are vital to the manufacturing process. This system also enables a various degree of automation of the welding process, which avoids the need of repeated welding of the pipes. Reduced labor costs, efficient due to precise and controllable digital control, higher productivity and less idle time, exceptional qualities of service, better working positions, safer working environment, a noticeable increase in output, and customized to suit different requirements are the best benefits due to which one should opt for these machines.

Wednesday, November 29, 2017

How important is Pipe Welding in Different Industries?

Pipelines are an essential part of our infrastructure, as these are used in many industries. Be it driving to work, cooking your next meal or keeping yourself warm in winter, it would just not be possible without pipelines. It won’t be wrong to say that pipelines are the veins of our infrastructure, as distributing water, natural gas, and oil to people in our society is not possible without these. When it comes to pipe welding, pipeline welders come across as significant people, as they make all these life forces possible by using their skills to build, maintain and repair the integral instruments in an effective, efficient and safe manner. offshore pipe welding is a good solution for companies that need to cost-effective standard productivity.

Welders devote considerable part of pipeline welding work on the oil rigs, refineries and pipelines that make up the oil and gas industry. Apart from gas and oil industry, pipeline welders also offer services in automotive, shipbuilding, construction, nuclear energy, food processing plants, water supply, chemical, waste material treatment and aerospace industries. A number of machineries are used in the welding process which helps engineers in completing the projects in productive and cost-efficient manner. Among these machines, hydraulic pipe facing machine is used to create a defined, consistent narrow gap bevel for the welding systems. By using an ideal hydraulic pipe facing machine, only single person is needed to take on the entire welding operation, as its clamping ratchets are designed to permit full circle welding with keeping it still in place.

Importance of good pipe welding

Before getting offshore pipe welding equipment, it is important to consider some factors such as the technology they use in making the equipment and how it can help in meeting industrial challenges. It is important to carry out the welding operation with utmost care to ensure that the pipe is fit to serve the purpose for which it was actually laid. Since poor welding can lead to pipe leakage, it can prove to be highly costly to the owners, which is why using good machines in the welding process is necessary.

Monday, November 27, 2017

Eliminate Errors and Accelerate Welding Time with Mechanized Welding Equipment

A welding automation solution enhances the overall productivity of any business. Automatic welding tools provide precise welding solutions while reducing errors. Automated Pipe Welding systems integrate with the top-notch software and microprocessor techniques equipped with inventive device design proffering better digital welding outcomes. It cuts down the overall cost to the company while delivering quality products.  Mechanized Pipe Welding methods provide real-time information and help the administration to streamline further production. 

An advanced Orbital Welding Equipment has changed the dynamics of the traditional technique of welding by integrating latest tools as a key. It provides accurate and effective welding solutions along with utmost repeatability. Orbital Welding mechanizes the pipeline engineering by providing an effectual tool to systemize the overall production. Orbital Welding Equipment offers premium quality manufacturing goods under economical price range. This system eliminates the risk of production inaccuracy.

Major advantages of robotic welding process:

1.       Enhanced Production

In a mechanized welding process, there are numerous constant factors involved, which reduce the setup time for a welding procedure. The welding speed of manufactured goods is dependent on setup time; thereby the machine can work at higher weld speeds. Ultimately, this increases the productivity.

2.       Decreased Scrap Rate

Automated Pipe Welding systems help to eradicate human error which can be found in manual welding. In a robotic setup, a weld takes place only when pre-welding conditions meet the norms.  Unlike manual processes, where scrape rate increases with human fatigue. Use of cutting-edge welding methods can help decrease scrap through accurate cutting.

3.       Top-Notch Quality

The finest quality welding tool offers effective welding results. This equipment provides reliable and first-rate production while cutting down the cost for re-alteration.

Welders who hold expertise in handling mechanized welding methods in the realm of construction and pipeline industry. An array of welding tasks is complex to perform manually, therefore automated welding system is considered best over other kinds of welding processes.

Wednesday, November 22, 2017

Things to Keep in Mind for Installing Cross Country Pipeline

Pipelines are best used for cross country transportation of natural gas, petrochemical, LPG, LNG, crude oil, water, petroleum products, as well as solids (iron ore, coal, etc.) at high pressure over long distances across the world. Whether it is engineering or installation of cross country pipeline, it should be done in a precise manner which requires a special branch of piping design and engineering. The process requires high attention to detail, as it involves several aspects and parameters that are usually include in-plant piping system within the boundaries of a chemical/refinery or petrochemical plant.

Need of using special techniques
The process of engineering cross country pipeline demands special techniques to be adopted for design, welding/jointing, testing, corrosion protection, commissioning, and etc. Hazardous chemical transmission through pipelines involves even more stringent precautions during the designing, engineering and installation of the pipelines. The main reason behind this is the fire and explosion hazards associated with chemicals and oils.

How to choose a company?
Industries should get their needs served from companies that can offer equipment and technology to speed up the pipeline cross country requirements. Companies offering automated single head welding equipment with LoneStar welding bug and band services have been in high demand. Considering a company that has experience of many years can help you in getting cost-efficient solutions that offer high productivity. In order to meet your specific needs, you can also ask for complete welding solution with specific equipment and technical services.

When it comes to the welding systems, LoneStar welding bug and band services help you get versatile and fulfill your pipeline cross country needs. Since the system is quite durable and able to speed up any cross country pipeline project, it offers best quality weld, regardless of the location or the country. Whether it is snow or mud across any location, the system is capable of any cross country project and never gives difficulties.

Wednesday, October 25, 2017

Improve the Productivity of Your Business with Automated Welding System- Single Torch

The automated welding system is designed to provide better productivity and durability for regular operations. Automated welding system fulfills various demands for higher quality and lower costs, required in-depth and detailed production. It provides real-time information that allows personnel to streamline the production procedure.

Professional offshore welding services offer quality assistance to carry-out the entire work effectively. These services have developed automated welding technologies in order to provide enhance welding quality and reduce manufacturing costs. These offshore welding services provide advanced and improved single torch welding system that comes with numerous features including energy-efficiency, anti-corrosive, easy-to-use, etc., for delivering top-notch results.  This automated welding system can be used in field operations such as manufacturing and construction. Here are some of the major advantages of single torch welding system:

It comes with advanced technology, easy-to-handle, small size, light weight, energy-efficient and environment friendly features.
With modular design, machine safety and reliability, low failure rate, it requires almost “zero” labor or workers for operation.
Single torch welding machine is anti-corrosive, waterproof, moisture and dust resistant can be used in field operations such as high-rise building construction, tunnels, etc.
It comes with user-friendly welding current regulator, displays the welding time, parameters and input voltage, convenient and practical.
It is fan-dormant, energy-saving and reduces dust providing 3-times better life.
Welding controls are available in manual and automatic catering to various applications. In addition, welding parameters have been set up in panels in equipment.
It requires reasonable output voltage, so that the use of welding torch can be extended. Single torch welding system can withstand high load and voltage. 
It comes with high-strength steel plate and corrosion resistant chassis.

Monday, October 23, 2017

How Automated Machines Have Become Boon for the Manufacturing Industry

Robotic welding is becoming increasingly popular among manufacturers and constructors as it offers numerous advantages over traditional welding processes. Automated welding system helps better welding productivity, increase welding quality, improve the working environment and reduce manufacturing cost. 

Here are the key advantages of an automated welding system:

Better weld quality through certifiable repeatability
Effective microprocessor control of all welding factors eliminating weld repairs, lower labor costs, reducing the risk of human error in operation
Real-time sorting of welding parameters
Reduced dependency on operators
On the same note, a pipe beveling machine streamlines the process of beveling a tube or pipe effectively. This automated process is much faster and require less man-power to refinish the ends as compared to manual refinishing procedure. 
Some of the advantages of pipe beveling machine include:
Reduced hand-grinding or torching of weld bevels
Faster than other units
Usually, cycle in the 5-20 second range
Safer than manual processes such as hand grinding 
Low operating costs

Benefits of installing robotic machines and equipment

Below mentioned are some of the benefits of automated machines and systems:

Increased Productivity
Automated welding systems have an ability to process welded components three to five times faster than humans. They can withstand a greater arc on-time and move quickly between weld joint positions. Robotic systems can provide considerable increase in output and productivity.

Low Production Costs
Through enhancement in consistency, quality and productivity, automated equipment and tools can deliver parts at a reduced cost. Advanced devices such as pipe beveling machine are energy-efficient and help you save a lot on consumable costs while lowering workers compensation and insurance expenses.

Safety and Quality Control
Countless risks exist for workers such as electric shock, exposures to harmful gases, burns and toxic fumes. Automated machines have reduced the number of accidents and injuries in various industries. They are safe to handle and can achieve superior quality by ensuring the accurate speed, distance and angle with maximum repeatability.