Wednesday, October 25, 2017

Improve the Productivity of Your Business with Automated Welding System- Single Torch

The automated welding system is designed to provide better productivity and durability for regular operations. Automated welding system fulfills various demands for higher quality and lower costs, required in-depth and detailed production. It provides real-time information that allows personnel to streamline the production procedure.

Professional offshore welding services offer quality assistance to carry-out the entire work effectively. These services have developed automated welding technologies in order to provide enhance welding quality and reduce manufacturing costs. These offshore welding services provide advanced and improved single torch welding system that comes with numerous features including energy-efficiency, anti-corrosive, easy-to-use, etc., for delivering top-notch results.  This automated welding system can be used in field operations such as manufacturing and construction. Here are some of the major advantages of single torch welding system:

It comes with advanced technology, easy-to-handle, small size, light weight, energy-efficient and environment friendly features.
With modular design, machine safety and reliability, low failure rate, it requires almost “zero” labor or workers for operation.
Single torch welding machine is anti-corrosive, waterproof, moisture and dust resistant can be used in field operations such as high-rise building construction, tunnels, etc.
It comes with user-friendly welding current regulator, displays the welding time, parameters and input voltage, convenient and practical.
It is fan-dormant, energy-saving and reduces dust providing 3-times better life.
Welding controls are available in manual and automatic catering to various applications. In addition, welding parameters have been set up in panels in equipment.
It requires reasonable output voltage, so that the use of welding torch can be extended. Single torch welding system can withstand high load and voltage. 
It comes with high-strength steel plate and corrosion resistant chassis.

Monday, October 23, 2017

How Automated Machines Have Become Boon for the Manufacturing Industry

Robotic welding is becoming increasingly popular among manufacturers and constructors as it offers numerous advantages over traditional welding processes. Automated welding system helps better welding productivity, increase welding quality, improve the working environment and reduce manufacturing cost. 

Here are the key advantages of an automated welding system:

Better weld quality through certifiable repeatability
Effective microprocessor control of all welding factors eliminating weld repairs, lower labor costs, reducing the risk of human error in operation
Real-time sorting of welding parameters
Reduced dependency on operators
On the same note, a pipe beveling machine streamlines the process of beveling a tube or pipe effectively. This automated process is much faster and require less man-power to refinish the ends as compared to manual refinishing procedure. 
Some of the advantages of pipe beveling machine include:
Reduced hand-grinding or torching of weld bevels
Faster than other units
Usually, cycle in the 5-20 second range
Safer than manual processes such as hand grinding 
Low operating costs

Benefits of installing robotic machines and equipment

Below mentioned are some of the benefits of automated machines and systems:

Increased Productivity
Automated welding systems have an ability to process welded components three to five times faster than humans. They can withstand a greater arc on-time and move quickly between weld joint positions. Robotic systems can provide considerable increase in output and productivity.

Low Production Costs
Through enhancement in consistency, quality and productivity, automated equipment and tools can deliver parts at a reduced cost. Advanced devices such as pipe beveling machine are energy-efficient and help you save a lot on consumable costs while lowering workers compensation and insurance expenses.

Safety and Quality Control
Countless risks exist for workers such as electric shock, exposures to harmful gases, burns and toxic fumes. Automated machines have reduced the number of accidents and injuries in various industries. They are safe to handle and can achieve superior quality by ensuring the accurate speed, distance and angle with maximum repeatability. 

Tuesday, September 26, 2017

What are Benefits of Using Automatic Welding Equipment for Pipeline Industry?

If you are looking for automated welding solutions for your industry then single head automated welding equipment can be best for you. It provides excellent welding processes and techniques that not only help saving time but also gives accurate results. Welding systems produce high-quality welds with high speed and precision. The automated or automatic welding machine is an ideal alternative, where quality joints are critical to manufacturing processes or require repeated welding of the pipes. The automatic welding system enables a various degree of automation of the welding process. Automatic welding systems are offered in single head option utilizing one welding torch and in dual head option utilizing two welding torches for larger diameter and thicker pipes.

Benefits of using single head and dual head welding machine:

• Reduced labor costs
• Efficient as digital control is precise and controllable
• Higher productivity and less idle time
• Exceptional quality of service
• Better working positions 
• Customized to suit different requirements
• Safer working environment
• Noticeable increase in output

Orbital welder applications are capable of working in extreme environment with minimal intervention. The equipment embraces modern technology and helps to increase the productivity minimizing any human error. This machinery also reduces the labor cost and results in less wastage of time and money. Orbital Welder Applications is one of the specialized areas of welding. During this type of welding, the arc is rotated mechanically through 360 degrees around the static work piece. The main component of orbital welding system is the orbital welder that controls power source and wire feeder. It offers a high level of productivity and quality that manual welding process cannot provide. The cost involved in procuring advanced welding equipment provide excellent value in the long run with the utmost accuracy in short time.

Therefore, automated or automatic single head or dual head welding provides fast and accurate welding. It has revolutionized pipeline industry and provides dynamic as well as an integral tool to streamline both offshore and on onshore production. This equipment also delivers an array of the solution to all welding designs.

Wednesday, September 20, 2017

Seek Most Efficient and Trouble-Free Equipment for your Industry

Are you looking for automated welding solutions for industries like oil, gas and water pipeline? If your answer is yes, then you have landed in the right place. Dyna Torque Technologies, Inc. manages to deliver fully integrated welding services in the most demanding environments and extreme conditions both onshore and offshore. The service provider also offers all welding needs that are required to make the project run smoothly and efficiently.  Dyna Torque is dedicated to provide efficient and trouble-free equipment to the pipeline industry. 
Every industry working in pipeline construction would want to use the best equipment to accomplish their job in an accurate manner. With flexibility of using factory bevel or narrow groove bevel we can offer more technologically advanced solution for your welding needs. It is designed to provide high productivity and durability in 24 hour operation of the day. The Lonestar automated welding systems help in delivering improved welding quality and superior pipeline integrity. This equipment also provides a new insight to the welding contractors about the consistency and repeatability of welds. 

In short, the service provider provides equipment and technology utilizing the finest selection for your offshore needs. They also provide an array of services from training to complete welding solution for your project needs. It uses the finest selection of technology and equipment, thereby providing a solution for high-productivity demands of small and large pipelines.

Friday, August 18, 2017

Complete automated pipe welding combining pulsed GMAW welding process for root pass, some fill welding passes and FCAW for last fill and cap welding passes. Lonestar automated system in it's flexibility does it with one system combining multiple welding processes allowing users to choose best welding method for their pipeline welds. Presently utilized in Denver, Colorado on 16" pipe with .500" wall thickness. Contact Dyna Torque Technologies for more info.

Tuesday, May 23, 2017

Use our Pipe Facing Machine for Pipe Counter Boring

When different pipe thickness sections are welded together there is a need for internal transition. Typical requirement for transition is 14 degree slope with smooth finish of the cut.
Dyna Torque have proprietary Counter Boring module that allows Pipe Facing Machine to be used for Counter Boring of internal and external transitions.
Pipe Facing Counter Bore Module
Counter Bore Module

Here is a short video demonstrating Counter Boring operation of internal transition and some footage of operation in field. Counter Boring Video 

Please visit our web site for more info Dyna Torque Counter Boring.

Thursday, May 11, 2017