How important is Pipe Welding in Different Industries?

Pipelines are an essential part of our infrastructure, as these are used in many industries. Be it driving to work, cooking your next meal or keeping yourself warm in winter, it would just not be possible without pipelines. It won’t be wrong to say that pipelines are the veins of our infrastructure, as distributing water, natural gas, and oil to people in our society is not possible without these. When it comes to pipe welding, pipeline welders come across as significant people, as they make all these life forces possible by using their skills to build, maintain and repair the integral instruments in an effective, efficient and safe manner. offshore pipe welding is a good solution for companies that need to cost-effective standard productivity.

Welders devote considerable part of pipeline welding work on the oil rigs, refineries and pipelines that make up the oil and gas industry. Apart from gas and oil industry, pipeline welders also offer services in automotive, shipbuilding, construction, nuclear energy, food processing plants, water supply, chemical, waste material treatment and aerospace industries. A number of machineries are used in the welding process which helps engineers in completing the projects in productive and cost-efficient manner. Among these machines, hydraulic pipe facing machine is used to create a defined, consistent narrow gap bevel for the welding systems. By using an ideal hydraulic pipe facing machine, only single person is needed to take on the entire welding operation, as its clamping ratchets are designed to permit full circle welding with keeping it still in place.

Importance of good pipe welding

Before getting offshore pipe welding equipment, it is important to consider some factors such as the technology they use in making the equipment and how it can help in meeting industrial challenges. It is important to carry out the welding operation with utmost care to ensure that the pipe is fit to serve the purpose for which it was actually laid. Since poor welding can lead to pipe leakage, it can prove to be highly costly to the owners, which is why using good machines in the welding process is necessary.

Eliminate Errors and Accelerate Welding Time with Mechanized Welding Equipment

A welding automation solution enhances the overall productivity of any business. Automatic welding tools provide precise welding solutions while reducing errors. Automated Pipe Welding systems integrate with the top-notch software and microprocessor techniques equipped with inventive device design proffering better digital welding outcomes. It cuts down the overall cost to the company while delivering quality products.  Mechanized Pipe Welding methods provide real-time information and help the administration to streamline further production. 

An advanced Orbital Welding Equipment has changed the dynamics of the traditional technique of welding by integrating latest tools as a key. It provides accurate and effective welding solutions along with utmost repeatability. Orbital Welding mechanizes the pipeline engineering by providing an effectual tool to systemize the overall production. Orbital Welding Equipment offers premium quality manufacturing goods under economical price range. This system eliminates the risk of production inaccuracy.

Major advantages of robotic welding process:

1.       Enhanced Production

In a mechanized welding process, there are numerous constant factors involved, which reduce the setup time for a welding procedure. The welding speed of manufactured goods is dependent on setup time; thereby the machine can work at higher weld speeds. Ultimately, this increases the productivity.

2.       Decreased Scrap Rate

Automated Pipe Welding systems help to eradicate human error which can be found in manual welding. In a robotic setup, a weld takes place only when pre-welding conditions meet the norms.  Unlike manual processes, where scrape rate increases with human fatigue. Use of cutting-edge welding methods can help decrease scrap through accurate cutting.

3.       Top-Notch Quality

The finest quality welding tool offers effective welding results. This equipment provides reliable and first-rate production while cutting down the cost for re-alteration.

Welders who hold expertise in handling mechanized welding methods in the realm of construction and pipeline industry. An array of welding tasks is complex to perform manually, therefore automated welding system is considered best over other kinds of welding processes.

Things to Keep in Mind for Installing Cross Country Pipeline

Pipelines are best used for cross country transportation of natural gas, petrochemical, LPG, LNG, crude oil, water, petroleum products, as well as solids (iron ore, coal, etc.) at high pressure over long distances across the world. Whether it is engineering or installation of cross country pipeline, it should be done in a precise manner which requires a special branch of piping design and engineering. The process requires high attention to detail, as it involves several aspects and parameters that are usually include in-plant piping system within the boundaries of a chemical/refinery or petrochemical plant.

Need of using special techniques

The process of engineering cross country pipeline demands special techniques to be adopted for design, welding/jointing, testing, corrosion protection, commissioning, and etc. Hazardous chemical transmission through pipelines involves even more stringent precautions during the designing, engineering and installation of the pipelines. The main reason behind this is the fire and explosion hazards associated with chemicals and oils.

How to choose a company?

Industries should get their needs served from companies that can offer equipment and technology to speed up the pipeline cross country requirements. Companies offering automated single head welding equipment with LoneStar welding bug and band services have been in high demand. Considering a company that has experience of many years can help you in getting cost-efficient solutions that offer high productivity. In order to meet your specific needs, you can also ask for complete welding solution with specific equipment and technical services.

When it comes to the welding systems, LoneStar welding bug and band services help you get versatile and fulfill your pipeline cross country needs. Since the system is quite durable and able to speed up any cross country pipeline project, it offers best quality weld, regardless of the location or the country. Whether it is snow or mud across any location, the system is capable of any cross country project and never gives difficulties.