How Bug and Band Designed Welding Systems are Best for Boosting Productivity

Pipeline industry plays a vital role in transporting goods and material through pipes. In fact, pipelines are practically the energy links for every activity of everyday life. Whether we talk about offshore or onshore pipeline industry, pipeline welding plays a significant role in ensuring smooth operations. Today, we have modern welding systems that allow users to set-up just a single machine for various mechanized applications. These advanced welding solutions help in getting consistent and precise welding results that also ensure definite repeatability. The high torque bug and band designed welding systems allow exact stops and superior grasping power of the motor.

Main focus of bug and band welding systems

A dynamic mechanism, effective welding process integration and management, easily controllable orbital parameter setting, and better arc and weld-pool stability are the main focus points of the bug and band designed welding systems. Further, repeated control of the welding as well as cutting parameters to carry out continuous beveling and welding is allowed by these systems.

Requirement of cutting-edge techniques

When it comes to getting the pipe to pipe welding done, opting for an optimum welding system offers accurate, fast, and time-saving solutions while eliminating possible errors. A welding system that is backed by cutting-edge techniques is truly able to transform the dynamics of the pipeline welding industry. A welding system with features, such as single head orbital welder, pipe size that ranges from 4’’ (102mm) to infinite, 2’’ (51mm) motorized vertical movement range, and nearly 22 Lbs (10Kg) weight is best for pipe to pipe welding, as it provides better finish and smooth surface.

Choosing advanced welding solutions

There are a number of welding solutions available in the market; so it is vital to choose the one that fits your requirements well. You need to recognize the superior welding quality through its demonstrable repeatability, less dependency on personnel and operators, real-time information of welding parameters, and etc. to get the best results.

What are the Benefits of Automatic Pipe Welding in the Piping Industry?

Welding is possibly the most intricate processes of manufacturing things, which is frequently least understood. There are a huge number of companies that ignore the welding process and spend millions of dollars on automating assembly. There are various reasons that support manual welding as the best process for many assemblies. However, many assemblers implement automated welding systems to increase productivity, quality, and profitability. Since GTAW welding system is quite accurate, fast and time-saving, it is worldwide trusted for reducing the errors and speeding up the weld completion time, which is why opting for automatic pipe welding services proves to be best.

                                      

Categories of welding automation

Welding automation can be segregated into two main categories: fully automatic and semiautomatic. In a semiautomatic welding process, an operator fills the parts into the welding fixture manually. During the entire procedure, the weld controller keeps the welding process and torch’s motion along with stillness of the parts to preset the parameters. As soon as the welding process is completed, the operator removes assembly, after which the process begins again.

Single head automated welding equipment are best for people who are looking for automated welding solutions for their industrial applications. Similar to GTAW welding system, this welding solution provides excellent welding techniques and processes that not only help in saving time but also get accurate results. Companies offering automatic pipe welding services assure to produce high-quality welds at a high speed with precision.

How automatic welding machines are best

The automatic welding machines are ideal, especially for piping industry, as quality joints are vital to the manufacturing process. This system also enables a various degree of automation of the welding process, which avoids the need of repeated welding of the pipes. Reduced labor costs, efficient due to precise and controllable digital control, higher productivity and less idle time, exceptional qualities of service, better working positions, safer working environment, a noticeable increase in output, and customized to suit different requirements are the best benefits due to which one should opt for these machines.