Eliminate Errors and Accelerate Welding Time with Mechanized Welding Equipment

A welding automation solution enhances the overall productivity of any business. Automatic welding tools provide precise welding solutions while reducing errors. Automated Pipe Welding systems integrate with the top-notch software and microprocessor techniques equipped with inventive device design proffering better digital welding outcomes. It cuts down the overall cost to the company while delivering quality products.  Mechanized Pipe Welding methods provide real-time information and help the administration to streamline further production. 

An advanced Orbital Welding Equipment has changed the dynamics of the traditional technique of welding by integrating latest tools as a key. It provides accurate and effective welding solutions along with utmost repeatability. Orbital Welding mechanizes the pipeline engineering by providing an effectual tool to systemize the overall production. Orbital Welding Equipment offers premium quality manufacturing goods under economical price range. This system eliminates the risk of production inaccuracy.

Major advantages of robotic welding process:

1.       Enhanced Production

In a mechanized welding process, there are numerous constant factors involved, which reduce the setup time for a welding procedure. The welding speed of manufactured goods is dependent on setup time; thereby the machine can work at higher weld speeds. Ultimately, this increases the productivity.

2.       Decreased Scrap Rate

Automated Pipe Welding systems help to eradicate human error which can be found in manual welding. In a robotic setup, a weld takes place only when pre-welding conditions meet the norms.  Unlike manual processes, where scrape rate increases with human fatigue. Use of cutting-edge welding methods can help decrease scrap through accurate cutting.

3.       Top-Notch Quality

The finest quality welding tool offers effective welding results. This equipment provides reliable and first-rate production while cutting down the cost for re-alteration.

Welders who hold expertise in handling mechanized welding methods in the realm of construction and pipeline industry. An array of welding tasks is complex to perform manually, therefore automated welding system is considered best over other kinds of welding processes.

Things to Keep in Mind for Installing Cross Country Pipeline

Pipelines are best used for cross country transportation of natural gas, petrochemical, LPG, LNG, crude oil, water, petroleum products, as well as solids (iron ore, coal, etc.) at high pressure over long distances across the world. Whether it is engineering or installation of cross country pipeline, it should be done in a precise manner which requires a special branch of piping design and engineering. The process requires high attention to detail, as it involves several aspects and parameters that are usually include in-plant piping system within the boundaries of a chemical/refinery or petrochemical plant.

Need of using special techniques

The process of engineering cross country pipeline demands special techniques to be adopted for design, welding/jointing, testing, corrosion protection, commissioning, and etc. Hazardous chemical transmission through pipelines involves even more stringent precautions during the designing, engineering and installation of the pipelines. The main reason behind this is the fire and explosion hazards associated with chemicals and oils.

How to choose a company?

Industries should get their needs served from companies that can offer equipment and technology to speed up the pipeline cross country requirements. Companies offering automated single head welding equipment with LoneStar welding bug and band services have been in high demand. Considering a company that has experience of many years can help you in getting cost-efficient solutions that offer high productivity. In order to meet your specific needs, you can also ask for complete welding solution with specific equipment and technical services.

When it comes to the welding systems, LoneStar welding bug and band services help you get versatile and fulfill your pipeline cross country needs. Since the system is quite durable and able to speed up any cross country pipeline project, it offers best quality weld, regardless of the location or the country. Whether it is snow or mud across any location, the system is capable of any cross country project and never gives difficulties.

Improve the Productivity of Your Business with Automated Welding System- Single Torch

The automated welding system is designed to provide better productivity and durability for regular operations. Automated welding system fulfills various demands for higher quality and lower costs, required in-depth and detailed production. It provides real-time information that allows personnel to streamline the production procedure.

Professional offshore welding services offer quality assistance to carry-out the entire work effectively. These services have developed automated welding technologies in order to provide enhance welding quality and reduce manufacturing costs. These offshore welding services provide advanced and improved single torch welding system that comes with numerous features including energy-efficiency, anti-corrosive, easy-to-use, etc., for delivering top-notch results.  This automated welding system can be used in field operations such as manufacturing and construction. Here are some of the major advantages of single torch welding system:

• It comes with advanced technology, easy-to-handle, small size, light weight, energy-efficient and environment friendly features.

• With modular design, machine safety and reliability, low failure rate, it requires almost “zero” labor or workers for operation.

• Single torch welding machine is anti-corrosive, waterproof, moisture and dust resistant can be used in field operations such as high-rise building construction, tunnels, etc.

• It comes with user-friendly welding current regulator, displays the welding time, parameters and input voltage, convenient and practical.

• It is fan-dormant, energy-saving and reduces dust providing 3-times better life.

• Welding controls are available in manual and automatic catering to various applications. In addition, welding parameters have been set up in panels in equipment.

• It requires reasonable output voltage, so that the use of welding torch can be extended. Single torch welding system can withstand high load and voltage. 

• It comes with high-strength steel plate and corrosion resistant chassis.

How Automated Machines Have Become Boon for the Manufacturing Industry

Robotic welding is becoming increasingly popular among manufacturers and constructors as it offers numerous advantages over traditional welding processes. Automated welding system helps better welding productivity, increase welding quality, improve the working environment and reduce manufacturing cost. 

Here are the key advantages of an automated welding system:

• Better weld quality through certifiable repeatability
• Effective microprocessor control of all welding factors eliminating weld repairs, lower labor costs, reducing the risk of human error in operation
• Real-time sorting of welding parameters
• Reduced dependency on operators

On the same note, a pipe beveling machine streamlines the process of beveling a tube or pipe effectively. This automated process is much faster and require less man-power to refinish the ends as compared to manual refinishing procedure.

Some of the advantages of pipe beveling machine include:

• Reduced hand-grinding or torching of weld bevels
• Faster than other units
• Usually, cycle in the 5-20 second range
• Safer than manual processes such as hand grinding 
• Low operating costs
• Usually, cycle in the 5-20 second range
• Safer than manual processes such as hand grinding 
• Low operating costs

Below mentioned are some of the benefits of automated machines and systems:

• Increased Productivity

Automated welding systems have an ability to process welded components three to five times faster than humans. They can withstand a greater arc on-time and move quickly between weld joint positions. Robotic systems can provide considerable increase in output and productivity.

• Low Production Costs

Through enhancement in consistency, quality and productivity, automated equipment and tools can deliver parts at a reduced cost. Advanced devices such as pipe beveling machine are energy-efficient and help you save a lot on consumable costs while lowering workers compensation and insurance expenses.

• Safety and Quality Control

Countless risks exist for workers such as electric shock, exposures to harmful gases, burns and toxic fumes. Automated machines have reduced the number of accidents and injuries in various industries. They are safe to handle and can achieve superior quality by ensuring the accurate speed, distance and angle with maximum repeatability. 

What are Benefits of Using Automatic Welding Equipment for Pipeline Industry?

If you are looking for automated welding solutions for your industry then single head automated welding equipment can be best for you. It provides excellent welding processes and techniques that not only help saving time but also gives accurate results. Welding systems produce high-quality welds with high speed and precision. The automated or automatic welding machine is an ideal alternative, where quality joints are critical to manufacturing processes or require repeated welding of the pipes. The automatic welding system enables a various degree of automation of the welding process. Automatic welding systems are offered in single head option utilizing one welding torch and in dual head option utilizing two welding torches for larger diameter and thicker pipes.

Benefits of using single head and dual head welding machine:

• Reduced labor costs

• Efficient as digital control is precise and controllable

• Higher productivity and less idle time

• Exceptional quality of service

• Better working positions 

• Customized to suit different requirements

• Safer working environment

• Noticeable increase in output

Orbital welder applications are capable of working in extreme environment with minimal intervention. The equipment embraces modern technology and helps to increase the productivity minimizing any human error. This machinery also reduces the labor cost and results in less wastage of time and money. Orbital Welder Applications is one of the specialized areas of welding. During this type of welding, the arc is rotated mechanically through 360 degrees around the static work piece. The main component of orbital welding system is the orbital welder that controls power source and wire feeder. It offers a high level of productivity and quality that manual welding process cannot provide. The cost involved in procuring advanced welding equipment provide excellent value in the long run with the utmost accuracy in short time.

Therefore, automated or automatic single head or dual head welding provides fast and accurate welding. It has revolutionized pipeline industry and provides dynamic as well as an integral tool to streamline both offshore and on onshore production. This equipment also delivers an array of the solution to all welding designs.

Seek Most Efficient and Trouble-Free Equipment for your Industry

Are you looking for automated welding solutions for industries like oil, gas and water pipeline? If your answer is yes, then you have landed in the right place. Dyna Torque Technologies, Inc. manages to deliver fully integrated welding services in the most demanding environments and extreme conditions both onshore and offshore. The service provider also offers all welding needs that are required to make the project run smoothly and efficiently.  Dyna Torque is dedicated to provide efficient and trouble-free equipment to the pipeline industry. 

 

Every industry working in pipeline construction would want to use the best equipment to accomplish their job in an accurate manner. With flexibility of using factory bevel or narrow groove bevel we can offer more technologically advanced solution for your welding needs. It is designed to provide high productivity and durability in 24 hour operation of the day. The Lonestar automated welding systems help in delivering improved welding quality and superior pipeline integrity. This equipment also provides a new insight to the welding contractors about the consistency and repeatability of welds. 

In short, the service provider provides equipment and technology utilizing the finest selection for your offshore needs. They also provide an array of services from training to complete welding solution for your project needs. It uses the finest selection of technology and equipment, thereby providing a solution for high-productivity demands of small and large pipelines.

Complete automated pipe welding combining pulsed GMAW welding process for root pass, some fill welding passes and FCAW for last fill and cap welding passes. Lonestar automated system in it's flexibility does it with one system combining multiple welding processes allowing users to choose best welding method for their pipeline welds. Presently utilized in Denver, Colorado on 16" pipe with .500" wall thickness. Contact Dyna Torque Technologies for more info.